ACS-H单级切割机压实机塑料回收造粒线
Product Introduction
Specifications
Target Recycled Material | Hdpe、ldpe、pp、bopp、cpp、opp、pa、pc、ps、pu、abs | |||||
System Composition | Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filtration,Pelletizer, Water Cooling Device, Dehydration Section,Conveyor Fan, Product Silo. | |||||
Material of Screw | 38CrMoAlA (SACM-645), Bimetal (Optional) | |||||
L/D of Screw | 31/ 1,32 / 1,34 / 1,36 /1(根据回收特性) | |||||
Heater of Barrel | Ceramic heater or Far-infrared heater | |||||
Cooling of Barrel | Air cooling of fans through blowers | |||||
Pelletizing Type | 水环制球/水链制球/水下制球 | |||||
Technical Services | project design, factory construction, installation and recommendations, commissioning | |||||
Machine Model
|
Compactor | Single Screw Extruder | ||||
Volume
|
Motor Power
|
Screw Diameter
|
L/D
|
Extruder motor
|
Output capacity
|
|
(Liter) | (kw) | (mm) | (kw) | (kg/h) | ||
ACS-H300/80
|
300 | 37 | 80 |
36
|
AC 55
|
160-220
|
ACS-H500/100
|
500 | 75 |
100
|
36
|
AC 110
|
300-380
|
ACS-H800/120
|
800 | 110 |
120
|
36
|
AC 160
|
450-550
|
ACS-H1000/140
|
1000 | 132 |
140
|
36
|
AC 200
|
600-700
|
ACS-H1200/160
|
1200 | 160 |
160
|
36
|
AC 250
|
800-1000
|
ACS-H1600/180
|
1600 | 200 |
180
|
36
|
AC 315
|
1000-1200
|
As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls’ scraps, 卷筒牵引装置是可选的进料方式. 输送带和牵引装置电机驱动配合ABB变频器. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor’s room is.
金属探测仪可与带式输送机结合使用, and can interlock with contrl system, to warn and stop the system, in case that metal is found in feeding.
It can handle both hard and soft materials. The sliding gate controls the residence time of the material in the compactor to achieve the effect of pre-drying and ensure that clean and dry material enters the barrel. Material that fails to achieve the treatment effect will not be able to enter the next process. PLC accurately controls the quantity of forced feeding materials to ensure production capacity.
.jpg)
Intelligence Start: One button only Following set logistical sequence and materials processing requirement, interlocked system modules can start by "one button only” Intelligence Stop: One button only Each related modular part in ACS system available to shut down by only one button. Emergency Stop Emergency stop function is available in ACS system in case that uncertain risk occurred during machine running.

系统程序远程监控和传输系统,bluetooth both are available for ACS system realizing functions of remote monitoring and information transmission.
压实机设有排风装置. With the mechanical work of rotor knife and stator knife at the bottom of compactor, the temperature of compactor and material will gradually increase after continuous cutting and friction, and the moisture and dust on the surface of raw material will float to the top of compactor. 该设备能有效去除水分和灰尘, 哪种方法可以避免使用额外的能源消耗来处理湿气.This compactor combines pre-heating, 预干燥和缩小尺寸,确保快速稳定的进料过程.
旋转刀片和固定刀片将物料切成小片. The friction heating generated by the high-speed rotating blades will per-heat and shrink the flakes.
Our unique design single screw extruder gently plasticizes and homogenizes the materials. Our bi-metal extruder has great anti-corrosion resistant, wear resistant and long life time.
.jpg)
Because of the super L/D ratio, the single stage extruder in the production line can be used as a double- stage extruder. After the middle double-piston type screen filter, another filter can be added at the end. The double filter standard can improve the quality and performance of the final product particles.
With double vacuum degassing zones, volatile such as micro-molecules and moisture will be removed efficiency to improve the quality of granules, 特别适用于较重的印刷品.
.jpg)
This is the most appropriate process for the need for better melt filtration and higher production. In the first stage,two or more single screw extruders can be designed for the two-stage pelletizing production line, 然后它们可以同时进入第二级挤出机.
* A regular single-plate/piston double-station screen changer or non-stop double plate/piston four-station can be installed on head of extruder to present significant filtration performance.
* Long screen lifetime, 换网频率低:过滤面积大,使用寿命长.
* Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
* Very low operation cost.
.jpg)
板式过滤器是由两个过滤板组成的连续型. 当屏幕变化时,至少有一个过滤器工作.环形加热器,加热持久稳定.
.jpg)
该机型结合了CQ9游戏自主研发的自洁过滤器.The new SCF self-cleaning filtration system makes non-stopping recycling extrusion, 特别适用于高污染物料的再造粒. SCF filtration system can handle and remove up to 5% contaminates in the melt flowing, can separate the contaminates as: paper, wood, aluminum, unmelted plastic and rubbers etc.
.jpg)
* Self-adjusting pelletiziin head for the best granulate quolity and long uptime thanks to consistently correct blades oressure.
*旋转叶片转速根据熔体挤压压力自动调整.
* Easy and fast pelletizer blades changeover, without adjustment work saves time.
.jpg)
Highly automatic pelletizing system. It is suitable for materials with high MFI and high production capacity requirements. This system includes pelletizer, valve, conveying pipeline, dewatering vibrating screen, silo.
* Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.
* Assemble sieves: The sieves are installed and fixed by screws instead of welding, 这样以后换筛子就很方便了.

Final output: plastic particles,the plastic pellets can be re-used for producing high quality plastic products once again.
.jpg)
* Final qualified granules store here,the drying shaker together with the horizontal centrifuge can get a good drying result, and less energy consumption.
* Capacity online monitoring & Quantitative weighting system.
* Combine crushing, compacting and plletizing steps in one system, less-labor cost.
* Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
*低投资成本,高品质,耐用的机器;
*能耗低,产量高;
*提供海外安装和培训;
*机器保修,备件备货及时交货;