Product Name : ACS-H单级切割机压实机塑料回收造粒线
Product Description
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切割机压实机塑料回收造粒系统

The ACS-H TM 系列压实制粒系统集破碎功能于一体, compacting, plasticization and pelletizing to One step. 适用于塑料回收和造粒工艺. ACS-H TM系统是一种可靠、高效的塑料薄膜解决方案, raffias, filaments, bags, 编织袋和发泡材料再造粒.低投资高性能机器. 它可以提供更高的产量,但能耗更低. 
Application: PE,PP,PS,ABS,XPS,EPS,PVB.

Product Introduction

Specifications

Target Recycled Material Hdpe、ldpe、pp、bopp、cpp、opp、pa、pc、ps、pu、abs
System Composition Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filtration,Pelletizer, Water Cooling Device, Dehydration Section,Conveyor Fan, Product Silo.
Material of Screw 38CrMoAlA (SACM-645), Bimetal (Optional)
L/D of Screw 31/ 1,32 / 1,34 / 1,36 /1(根据回收特性)
Heater of Barrel Ceramic heater or Far-infrared heater
Cooling of Barrel Air cooling of fans through blowers
Pelletizing Type 水环制球/水链制球/水下制球
Technical Services project design, factory construction, installation and recommendations, commissioning
Machine Model
Compactor Single Screw Extruder
Volume
Motor Power
Screw Diameter
L/D
Extruder motor
Output capacity
(Liter) (kw) (mm) (kw) (kg/h)
ACS-H300/80
300 37 80
36
AC 55
160-220
ACS-H500/100
500 75
100
36
AC 110
300-380
ACS-H800/120
800 110
120
36
AC 160
450-550
ACS-H1000/140
1000 132
140
36
AC 200
600-700
ACS-H1200/160
1200 160
160
36
AC 250
800-1000
ACS-H1600/180
1600 200
180
36
AC 315
1000-1200
ACS-H塑料片废料回收造粒生产线的进料系统
Feeding

As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls’ scraps, 卷筒牵引装置是可选的进料方式. 输送带和牵引装置电机驱动配合ABB变频器. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor’s room is. 
金属探测仪可与带式输送机结合使用, and can interlock with contrl system, to warn and stop the system, in case that metal is found in feeding.

Sliding Gate With Servo Motor of ACS-H塑料薄片回收造粒生产线
Sliding Gate With Servo Motor

It can handle both hard and soft materials. The sliding gate controls the residence time of the material in the compactor to achieve the effect of pre-drying and ensure that clean and dry material enters the barrel. Material that fails to achieve the treatment effect will not be able to enter the next process. PLC accurately controls the quantity of forced feeding materials to ensure production capacity.

Intelligent Control Interface of ACS-H塑料薄片回收造粒生产线
Intelligent Control

Intelligence Start: One button only Following set logistical sequence and materials processing requirement, interlocked system modules can start by "one button only” Intelligence Stop: One button only Each related modular part in ACS system available to shut down by only one button. Emergency Stop Emergency stop function is available in ACS system in case that uncertain risk occurred during machine running.

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远程监控与信息传输

系统程序远程监控和传输系统,bluetooth both are available for ACS system realizing functions of remote monitoring and information transmission.

ACS-H塑料片废料回收造粒生产线的破碎机、压实机
CRUSHING AND COMPACTING

压实机设有排风装置. With the mechanical work of rotor knife and stator knife at the bottom of compactor, the temperature of compactor and material will gradually increase after continuous cutting and friction, and the moisture and dust on the surface of raw material will float to the top of compactor. 该设备能有效去除水分和灰尘, 哪种方法可以避免使用额外的能源消耗来处理湿气.This compactor combines pre-heating, 预干燥和缩小尺寸,确保快速稳定的进料过程.

Compactor Rotatory Blades of ACS-H塑料薄片回收造粒生产线
The Rotatory Blades Of Compactor

旋转刀片和固定刀片将物料切成小片. The friction heating generated by the high-speed rotating blades will per-heat and shrink the flakes.

ACS-H塑料片废料回收造粒生产线的单螺杆挤出机
Single Screw Extruder

Our unique design single screw extruder gently plasticizes and homogenizes the materials. Our bi-metal extruder has great anti-corrosion resistant, wear resistant and long life time.

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Barrel

Because of the super L/D ratio, the single stage extruder in the production line can be used as a double- stage extruder. After the middle double-piston type screen filter, another filter can be added at the end. The double filter standard can improve the quality and performance of the final product particles.

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Double Vacuum Degassing Zones

With double vacuum degassing zones, volatile such as micro-molecules and moisture will be removed efficiency to improve the quality of granules, 特别适用于较重的印刷品.

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LIQUID OUTLET

This is the most appropriate process for the need for better melt filtration and higher production. In the first stage,two or more single screw extruders can be designed for the two-stage pelletizing production line, 然后它们可以同时进入第二级挤出机.

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None-stop Piston Type Filter

* A regular single-plate/piston double-station screen changer or non-stop double plate/piston four-station can be installed on head of extruder to present significant filtration performance.
* Long screen lifetime, 换网频率低:过滤面积大,使用寿命长. 
* Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
* Very low operation cost.

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Plate type filter

板式过滤器是由两个过滤板组成的连续型. 当屏幕变化时,至少有一个过滤器工作.环形加热器,加热持久稳定.

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Self Clean Filter

该机型结合了CQ9游戏自主研发的自洁过滤器.The new SCF self-cleaning filtration system makes non-stopping recycling extrusion, 特别适用于高污染物料的再造粒. SCF filtration system can handle and remove up to 5% contaminates in the melt flowing, can separate the contaminates as: paper, wood, aluminum, unmelted plastic and rubbers etc.

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Water Ring Pelletizing System

* Self-adjusting pelletiziin head for the best granulate quolity and long uptime thanks to consistently correct blades oressure. 
*旋转叶片转速根据熔体挤压压力自动调整.
* Easy and fast pelletizer blades changeover, without adjustment work saves time.

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Under-water pelletizing system

Highly automatic pelletizing system. It is suitable for materials with high MFI and high production capacity requirements. This system includes pelletizer, valve, conveying pipeline, dewatering vibrating screen, silo.

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Vibration Dry

* Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.
* Assemble sieves: The sieves are installed and fixed by screws instead of welding, 这样以后换筛子就很方便了.

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Plastic Particles

Final output: plastic particles,the plastic pellets can be re-used for producing high quality plastic products once again.

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PACKING SYSTEM

* Final qualified granules store here,the drying shaker together with the horizontal centrifuge can get a good drying result, and less energy consumption.
* Capacity online monitoring & Quantitative weighting system.

ACS-H塑料薄片回收造粒生产线
Advantages

* Combine crushing, compacting and plletizing steps in one system, less-labor cost.
* Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
*低投资成本,高品质,耐用的机器;
*能耗低,产量高;
*提供海外安装和培训;
*机器保修,备件备货及时交货;

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